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Stacked screw sludge dewatering machine

Keywords: stacking screw dewatering machine, pre-concentration stacking screw dewatering machine, integrated stacking screw dewatering system


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Detailed introduction


Product overview

Water treatment processes generally produce aqueous sludge of different properties. Sludge dewatering equipment is mainly to reduce the water content of sludge, reduce the water content, reduce the volume of sludge, for the subsequent treatment or disposal of sludge to bring convenience. Sludge dewatering equipment can generally be divided into belt dewatering machine, centrifugal dewatering machine, plate and frame filter press and stacked screw sludge dewatering machine. At present, the belt dewatering machine is widely used in sludge dewatering in China, but it has the problems of large water consumption and high operation requirements. The stacked screw sludge dewatering machine is a new type of sludge dewatering equipment, with its energy saving, stability, high degree of automation advantages, is rapidly being recognized and accepted by the market.

Product overview

Stacked screw sludge dewatering machine is a new type of solid-liquid separation equipment that uses the principle of screw extrusion, through the strong extrusion force generated by the change of screw diameter and pitch, as well as the tiny gap between the moving ring and the fixed ring.

construction principle

The main body of the stacked screw sludge dewatering machine is a filtering device formed by multiple fixed rings and moving rings, and the screw shaft penetrates through them. The front section is the concentration section and the back section is the dehydration section. The sludge concentration and squeezing dehydration are completed in one cylinder, replacing the traditional filter cloth and centrifugal filtration mode with a special filter body mode.

Dehydration principle

After the sludge is concentrated by gravity in the concentration section, it is transported to the dehydration section. In the process of advancing, with the gradual decrease of the filter seam and the pitch, and under the blocking effect of the back pressure plate, great pressure is generated, and the volume is continuously reduced., To achieve the purpose of full dehydration.

Flowchart

Technical parameters

Model DS standard throughput sludge treatment capacity
10000mg/L 20000mg/L 30000mg/L 40000mg/L 50000mg/L
HMDL101 3~6kg/h ~0.3m³/h ~0.15m³/h ~0.13m³/h ~0.125m³/h ~0.12m³/h
HMDL131 6~12kg/h ~0.6m³/h ~0.3m³/h ~0.26m³/h ~0.25m³/h ~0.24m³/h
HMDL201 9~18kg/h ~0.9m³/h ~0.6m³/h ~0.5m³/h ~0.4m³/h ~0.36m³/h
HMDL202 18~36kg/h ~1.8m³/h ~1.2m³/h ~1m³/h ~0.8m³/h ~0.72m³/h
HMDL251 15~30kg/h ~1.5m³/h ~0.75m³/h ~0.75m³/h ~0.75m³/h ~0.75m³/h
HMDL252 30~60kg/h ~3m³/h ~1.5m³/h ~1.5m³/h ~1.5m³/h ~1.5m³/h
HMDL301 40~60kg/h ~4m³/h ~2.5m³/h ~2m³/h ~1.5m³/h ~1.2m³/h
HMDL302 80~ 120kg/h ~8m³/h ~5m³/h ~4m³/h ~3m³/h ~2.4m³/h
HMDL303 120~ 180kg/h ~12m³/h ~7.5m³/h ~6m³/h ~4.5m³/h ~3.6m³/h
HMDL351 80~ 120kg/h ~8m³/h ~4m³/h ~3.5m³/h ~3m³/h ~2.4m³/h
HMDL352 160~240kg/h ~16m³/h ~8m³/h ~7m³/h ~6m³/h ~4.8m³/h
HMDL353 240~360kg/h ~24m³/h ~12m³/h ~10.5m³/h ~9m³/h ~7.2m³/h
HMDL401 120~160kg/h ~12m³/h ~6m³/h ~5m³/h ~4m³/h ~3.2m³/h
HMDL402 240~320kg/h ~24m³/h ~12m³/h ~10m³/h ~8m³/h ~6.4m³/h
HMDL403 360~480kg/h ~36m³/h ~18m³/h ~15m³/h ~12m³/h ~9.6m³/h
HMDL404 480~640kg/h ~48m³/h ~24m³/h ~20m³/h ~16m³/h ~12.8m³/h

 

Model Motor power (kw) Water pressure for cleaning Water consumption for cleaning (L/h) Maintenance frequency Replacement cycle of wearing parts (years)
screw shaft Mixer Total screw shaft Activity Ring
HMDL101 0.18 0.18 0.36 0.1Mpa~ 0.2Mpa
(No need to be equipped with high-pressure flushing device)
24 5min/h 5 3
HMDL131 0.18 0.18 0.36 28 5 3
HMDL201 0.37 0.18 0.55 32 5 3
HMDL202 0.37 × 2 0.55 1.29 64 5 3
HMDL251 0.55 0.37 0.92 36 5 3
HMDL252 0.55 × 2 0.55 1.65 72 5 3
HMDL301 0.75 0.55 1.3 40 10 5
HMDL302 0.75 × 2 0.75 2.25 80 10 5
HMDL303 0.75 × 3 1.1 3.35 120 10 5
HMDL351 1.1 0.75 1.85 60 10 5
HMDL352 1.1 × 2 1.1 3.3 120 10 5
HMDL353 1.1 × 3 1.5 4.8 180 10 5
HMDL401 1.5 1.1 2.6 80 10 5
HMDL402 1.5 × 2 1.5 4.5 160 10 5
HMDL403 1.5 × 3 1.1 1.1 6.7 240 10 5
HMDL404 1.5 × 4 1.1 1.1 8.2 320 10 5

Note: The replacement time of wearing parts is an approximate value. In the actual operation process, the nature of sludge, operation and maintenance management and operation time will affect the replacement cycle of wearing parts. (The replacement cycle of wearing parts is calculated by 365 days/year and 10 hours/day running time)

Model Spiral specifications Mud cake outlet
Distance from ground (mm)
Overall dimension (mm) Net weight (kg) Operating weight (kg)
Long (L) Width (W) High (H)
HMDL101 Φ100 × 1 215 1860 750 1030 220 315
HMDL131 Φ130 × 1 250 2000 770 1050 250 395
HMDL201 Φ200 × 1 350 2520 850 1430 430 550
HMDL202 Φ200 × 2 350 2560 1030 1430 640 750
HMDL251 Φ250 × 1 380 2750 950 1450 480 700
HMDL252 Φ250 × 2 380 2800 1060 1450 690 1100
HMDL301 Φ300 × 1 530 3360 1000 1760 820 1200
HMDL302 Φ300 × 2 530 3560 1271 1760 1310 1960
HMDL303 Φ300 × 3 530 3720 1630 1760 1815 2615
HMDL351 Φ350 × 1 557 4030 1090 2120 1275 2175
HMDL352 Φ350 × 2 557 4380 1625 2120 2250 3400
HMDL353 Φ350 × 3 557 4510 1980 2120 3100 4600
HMDL401 Φ400 × 1 660 4650 1273 2200 1980 3920
HMDL402 Φ400 × 2 660 4960 1740 2200 3450 5950
HMDL403 Φ400 × 3 660 5015 2520 2200 5140 7640
HMDL404 Φ400 × 4 660 5170 3200 2200 6640 9140

 

Model Sludge delivery port A Filtrate outlet B Water supply port C Return port D Mixing tank drain outlet E Dosing port F
HMDL101 DN50 DN80 DN20 DN80 DN40 DN20
HMDL131 DN50 DN80 DN20 DN80 DN40 DN20
HMDL201 DN50 DN100 DN20 DN80 DN40 DN25
HMDL202 DN50 DN100 DN20 DN80 DN40 DN25
HMDL251 DN50 DN100 DN20 DN80 DN40 DN25
HMDL252 DN50 DN100 DN20 DN100 DN40 DN25
HMDL301 DN65 DN150 DN20 DN100 DN50 DN25
HMDL302 DN65 DN150 DN20 DN100 DN50 DN25
HMDL303 DN65 DN150 DN20 DN100 DN50 DN25
HMDL351 DN65 DN150 DN20 DN100 DN50 DN25
HMDL352 DN80 DN150 DN20 DN100 DN65 DN25
HMDL353 DN80 DN150 DN32 DN100 DN65 DN25
HMDL401 DN65 DN150 DN20 DN100 DN50 DN25
HMDL402 DN80 DN150 DN32 DN100 DN65 DN25
HMDL403 DN100 DN200 DN32 DN150 DN65 DN32
HMDL404 DN100 DN200 DN32 DN150 DN65 DN32

Note: The outlet pipe diameter is greater than DN40, and flange connection is adopted.

Flange standard: JB/T81-94

Pressure: 1.0MPa

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